Aluminum Die Casting Parts
Aluminum Die Casting is a kind method of metal processing. It generally uses the gravity of metal to casting in the mold. But aluminium die casting is not done by its own gravity but also with external pressure. Enhanced aluminum die casting parts own excellent performance in various industries. Such as copper, zinc, aluminum, or aluminum alloy, which is heated to a liquid state, is poured into the inlet of the die casting machine, and casting copper, zinc, aluminum, or aluminium alloy parts with limited shapes and sizes of the mold, such parts are usually called die casting parts.
What Are Aluminum Die Casting Parts?
Aluminum die casting parts are among the highest volume, mass-produced items manufactured by the metalworking industry, and they can be found in thousands of consumer, commercial, and industrial products. Aluminium die casting parts are important components of products ranging from autos to toys. Parts can be as simple as a sink faucet or as complex as a connector housing. Aluminum die casting part is a great choice for manufacturing parts with a highly valued combination of lightweight and superior strength at a high rate.
How Does Aluminum Die Casting Parts Made?
- Need at least two sections of steel die capable to allow the castings to be removed. Therefore, the process is capable of producing tens of thousands of aluminum casting parts in quick succession.
- The dies are firmly mounted in the die-casting machine, one is stationary (fixed die half) and the other is movable (syringe half-mold). And the two mold halves are clamped together by a die-casting machine.
- High-temperature liquid aluminum alloy is injected into the mold cavity and rapidly solidified.
- Open the movable die half and eject the aluminum casting.
Parameter (Specification) of Aluminium Die Casting Parts
Specification | Customized, customer-required, customer’s drawings |
Material | ADC12/ADC10/A380/A383/A390/413/AllSi9Cu3/AlSi10Mg, etc. |
Application | Automobile, agricultural machinery, furniture, construction, home appliances, and electronics. |
Process | High pressure die casting or Semi-solid thixoforming |
Machining | CNC machining center, CNC lathe |
Casting tolerance | IT4 – IT6 |
Machining tolerance | +/- 0.005mm,ISO2768-f |
Standard | DIN, ASTM, GOST, ISO, BS |
Heat treatment | Annealing treatment, solution treatment, T1, T2, T3, T4, T5, T6 |
Unit weight | 5g – 30kg |
Dimensions | <=1500mm |
Die casting machine specification | 150T-3000T |
Certificate | ISO9001, TS16949, ISO1400, RoHS |
Finish | Plating, Painting, Powder Coating, Polishing, Stoving Varnish, Anodizing |
Quality control | FEMA, PPAP, APQP, Control Plan, MSA Certificates for all requirements Test reports for every delivery |
Service | Weekly report, Key node report, and Any questions will be answered within 24 hours |
How to Choose the Correct Aluminium Die Casting Parts Material?
Material | Tensile Strength (Mpa) | Thermal Conductivity (W/mK) | Features |
Aluminum A380 | 325 | 96 | The most common and cost-effective aluminum alloy. Best combination of mechanical, casting, and thermal properties. Excellent fluidity, pressure tightness, and resistance to hot cracking. |
Aluminum A360 | 317 | 113 | Excellent pressure tightness and fluidity. High corrosion resistance. High strength in elevated temperatures. |
Aluminum 413 | 295 | 121 | Used for maximum pressure tightness and fluidity. Excellent fluidity, pressure tightness, and resistance to hot cracking. |
Aluminum 383 | 310 | 96 | Often used for highly intricate components. Good corrosion resistance, lightweight. A modification of 380, better die filling than 380. |
Aluminum B390 | 317 | 134 | High hardness and good wear resistance. Suitable for internal combustion engine pistons, cylinder bodies for compressors, and brakes. |
CHAL Aluminium Corporation is a fully integrated aluminum supplier that provides various aluminum products and technical solutions. We are committed to being the leading supplier of aluminum plate, cast tooling aluminum plate, aluminum sheet (clad or bare), aluminum foil (clad or bare), aluminum strip (slit coil), aluminum circle/disc, and aluminum coil. We offer aluminum in various grades, forms and sizes to suit almost any application. Regardless of your project requirements, finding the aluminum profiles you need in our facilities is possible.